BioAssemblyBot® Software 1.7: The Biggest Software Update in BioAssemblyBot History

Key Takeaways

• BioAssemblyBot Software 1.7 is the largest software release ever developed for the platform.

• More than 20 new operator screens and 36 new machine capabilities improve usability and productivity.

• A completely redesigned 3D scanning engine delivers faster, more intelligent surface acquisition.

• New print validation tools reduce failed runs before printing begins.

• Integrated help documentation makes training and troubleshooting significantly easier.

• Expanded workflow support strengthens BioAssemblyBot's role as the foundation for autonomous biology.

  
  

Modern Laboratory Automation Requires Modern Software

Laboratory automation is no longer defined by robotic hardware alone. As automation continues to evolve, software has become just as important as robotics, helping advanced research laboratories coordinate workflows, validate experiments, improve reproducibility, and make better decisions before valuable samples are ever touched.

That philosophy drove the development of BioAssemblyBot Software Version 1.7, the largest software release in BioAssemblyBot history. Version 1.7 introduces hundreds of improvements across the operator experience, 3D scanning, print planning, workflow automation, calibration, serviceability, and laboratory integration, all designed to make the tools current TSIM users already rely on faster, easier, and more flexible.

At the core of the release is a significantly improved slicing experience, along with major performance gains including 3D scanning that is more than 80X faster. Users can now import TIFF image stacks and VStacks to design around existing image data, create custom lattice and fill patterns, estimate material requirements before printing, and simulate prints to test TSIM settings before committing to a run. Enhanced sketch editing, cuts, revolves, shells, and sweeps provide greater control over complex designs, while improved slicing and path merging create smoother, continuous toolpaths that minimize unnecessary starts and stops.

Version 1.7 also makes the printing process itself more resilient and easier to manage. Material can be reloaded mid-print and the workflow can resume where it left off, while USB-friendly operation provides greater flexibility without requiring users to remain directly connected to the machine. Gamepad controls, including support for Xbox controllers, offer another intuitive way to interact with the system, while automated video and time-lapse recording provide a visual record of each run. Everyday interactions have also been streamlined with features such as pinch-to-zoom.

Combined with intelligent scanning, advanced workflow validation, integrated documentation, and deeper ecosystem connectivity, these improvements make Version 1.7 the most capable BioAssemblyBot software release to date. For existing users, the impact is straightforward: the workflows you already know can now be accomplished faster, more easily, and with greater control from design through execution.

A Completely Redesigned User Experience

One of the first things operators will notice is a fully rebuilt interface.

Rather than simply refreshing the appearance, Advanced Solutions redesigned the entire workflow experience around how scientists actually interact with the system.

Highlights include:

• Live machine status visualization

• Large interactive 3D previews

• Light and Dark modes

• Improved safety indicators

• Simplified controls

• Better navigation throughout the platform

The result is software that reduces operator confusion while making more information immediately accessible during every stage of an experiment.

Smarter 3D Scanning for Better Biological Printing

Surface scanning is critical for successful bioprinting.

Version 1.7 introduces an entirely new scanning engine designed to improve both speed and accuracy.

New capabilities include:

• Continuous Fly Scan technology

• Live 3D point cloud visualization

• Adaptive scanning

• High-resolution scan zones

• Automatic height detection

• Multi-part scanning

• Angled scanning

• Detection of previously missed scan regions

Rather than collecting unnecessary data, the software intelligently focuses on areas containing meaningful geometry, reducing scan time while improving surface fidelity.

Better Printing Starts Before You Press Start

Many printing failures originate before printing even begins.

BioAssemblyBot Software 1.7 adds multiple pre-print validation tools that help operators identify problems early.

These include:

• Material volume estimates

• Print duration estimates

• Thin-feature detection

• Layer cutaway visualization

• Real-surface overlay previews

• Mission reports after every print

These additions allow researchers to prepare materials correctly, anticipate run times, and validate designs before committing valuable biological materials.

Improved Video Documentation and Experiment Traceability

Scientific reproducibility depends on documentation.

Version 1.7 dramatically expands recording capabilities by introducing:

• Automatic recording

• Time-lapse generation

• Playback directly inside BioAssemblyBot

• Process parameter overlays

• USB export

• Storage protection features

Instead of isolated recordings, entire BioApp workflows can now be captured as continuous experiment records for review and documentation.

More Intelligent Motion Control

Several improvements focus on making robot operation feel more natural while improving safety.

New capabilities include:

• Operator-defined motion zones

• Interactive path simulation

• Continuous manual jogging

• Enhanced gamepad controls

• Smarter waypoint editing

• Speed scaling

• Tool management directly from the controller

These enhancements reduce setup time while increasing operator confidence during complex workflows.

Faster Setup and Easier Maintenance

Version 1.7 also simplifies calibration and long-term maintenance.

Updates include:

• Guided calibration workflows

• Automated measurements

• Built-in configuration validation

• Robot health monitoring

• One-click diagnostic log export

• Improved administrator tools

These capabilities reduce downtime while making the system easier to maintain throughout its lifecycle.

Supporting the Vision of Autonomous Biology

Many of the new capabilities specifically strengthen Advanced Solutions' broader autonomous biology ecosystem.

The software now includes expanded support for:

• BioAssemblyBot Link

• Organoid360™ workflows

• PrecisionOne™

• BioShake integration

• BioApps compatibility validation

Together, these improvements allow laboratories to build increasingly connected and automated research environments.

Frequently Asked Questions

What is new in BioAssemblyBot Software Version 1.7?

Version 1.7 introduces a redesigned operator interface, an entirely new 3D scanning engine, improved print planning, integrated documentation, better calibration tools, workflow recording, and expanded automation capabilities.

Does the update improve 3D scanning?

Yes. The new scanning engine includes Fly Scan, adaptive scanning, live point cloud visualization, multi-part scanning, and automatic refinement to improve both speed and scan quality.

How does the update improve reproducibility?

Better print validation, workflow recording, mission reports, improved calibration, and enhanced documentation help researchers produce more consistent experimental results.

Does the update include operator training tools?

Yes. BioAssemblyBot now includes integrated, context-sensitive help documentation that is available offline directly inside the software.

Why is this release significant?

Version 1.7 represents the largest software update in BioAssemblyBot history, touching nearly every aspect of machine operation while laying the foundation for future autonomous laboratory workflows.

Conclusion

Together with intelligent scanning, advanced workflow validation, integrated documentation, and deeper ecosystem connectivity, these updates make Version 1.7 the most capable BioAssemblyBot software release to date. For existing users, the biggest change is simple: the workflows you already know can now be accomplished faster, with greater control and fewer barriers between design and execution.